Battery Management System for Emergency Energy Storage Power Supply

Abstract

Underground coal mines form single-headed tunnels during mining and excavation, necessitating the use of local ventilators to exhaust harmful gases such as methane, ensuring production safety. Therefore, the reliability of power supply for underground local ventilators is extremely demanding. This paper focuses on improving the reliability of power supply to underground local ventilation fans by configuring emergency energy storage power supplies, with a particular emphasis on researching the battery management system (BMS) of the emergency energy storage power supply unit.

Keywords: emergency energy storage power supply unit; underground local ventilation fan; battery management system; balanced control; equivalent circuit model

1. Introduction

The reliability of the power supply system for underground local ventilators is crucial for ensuring the continuity and safety of mining operations. Traditional power supply methods, such as the “three special-purpose devices and two lockups” approach, have certain limitations. Therefore, this paper proposes incorporating emergency energy storage power supply units to enhance the reliability of power supply to underground local ventilators. The research in this paper primarily focuses on the BMS of these emergency energy storage power supply units.

Table 1: Research Background and Significance

Research BackgroundSignificance
High reliability requirements for ventilatorsEnsuring mining safety and production continuity
Limitations of traditional power supplyImproving power supply reliability through emergency storage
Research focus on BMSEnhancing battery performance and management

2. Overview of Emergency Energy Storage Power Supply Unit

2.1 Functional Design

The emergency energy storage power supply unit is designed based on the requirements of the power supply for underground local ventilators. It primarily includes a power conversion system (PCS) and a battery management system (BMS). The PCS is responsible for converting the energy from the storage battery to the required power form for the ventilator, while the BMS monitors and manages the battery’s state.

Table 2: Components and Functions of the Emergency Energy Storage Power Supply Unit

ComponentFunction
PCSEnergy conversion between storage battery and ventilator
BMSBattery state monitoring, protection, and management

2.2 Connection Methods

There are two main connection methods for the emergency energy storage power supply unit: series connection and parallel connection. The parallel connection method is selected due to its higher reliability. In parallel connection, the storage device is connected in parallel with the local ventilator, allowing it to continue supplying power to the ventilator even if the main power source fails.

3. Battery Management System (BMS)

3.1 Monitoring and Protection

The BMS monitors the battery’s voltage, current, temperature, and other parameters to estimate parameters such as the state of charge (SOC) and detect potential faults. This information is crucial for protecting the battery from overcharging, over-discharging, and excessive temperatures.

Table 3: BMS Monitoring and Protection Functions

FunctionDescription
Voltage monitoringEnsures batteries are within safe voltage ranges
Current monitoringPrevents overcurrent and short circuits
Temperature monitoringMaintains optimal battery operating temperatures
SOC estimationProvides accurate battery charge status

3.2 Charge and Discharge Management

Appropriate charge and discharge strategies are implemented to control the battery’s state, enhancing its performance and lifespan. These strategies are based on real-time monitoring data and are designed to avoid overcharging and over-discharging.

3.3 Balanced Control

Due to inconsistencies among individual battery cells, balanced control is crucial for ensuring the overall performance and reliability of the battery pack. This paper proposes a grouped hierarchical active balancing control strategy based on the traditional Buck-Boost chopper circuit.

Table 4: Comparison of Balancing Methods

Balancing MethodDescriptionAdvantagesDisadvantages
Passive BalancingUses resistive elements to dissipate excess energySimple controlHigh energy loss
Active BalancingUses DC/DC converters to redistribute energy among cellsHigh efficiency, low energy lossComplex control

4. Equivalent Circuit Model for Battery

To accurately simulate the electrical characteristics of the battery, an equivalent circuit model is developed. The second-order RC equivalent circuit model is chosen based on its accuracy and simplicity. This model is validated using mixed pulse power characteristic (MPPC) tests and real-world driving cycles.

Table 5: Model Parameters and Identification Methods

ParameterDescriptionIdentification Method
R0 (Ohmic resistance)Internal resistance of the batteryMPPC test and parameter fitting
R1, C1 (Polarization resistance and capacitance)Polarization effectsMPPC test and parameter fitting
R2, C2 (Diffusion resistance and capacitance)Diffusion effects within the batteryMPPC test and parameter fitting

5. SOC Estimation Algorithms

Accurate SOC estimation is essential for battery management. This paper investigates several commonly used SOC estimation methods, including the coulomb counting method, open-circuit voltage (OCV) method, and Kalman filter-based methods.

Table 6: Comparison of SOC Estimation Methods

MethodDescriptionAdvantagesDisadvantages
Coulomb CountingIntegrates current over time to estimate SOCSimple and reliableDepends on initial SOC and accumulates errors
OCV MethodUses the relationship between OCV and SOCAccurate at restNot suitable for dynamic conditions
Kalman Filter-basedUses statistical models to estimate SOCHigh accuracy and robustnessComputationally intensive

6. Conclusion and Outlook

This paper proposes incorporating emergency energy storage power supply units to enhance the reliability of power supply to underground local ventilators. By researching the BMS of these units, we have developed a grouped hierarchical active balancing control strategy and a second-order RC equivalent circuit model for battery simulation. These contributions have significant implications for improving the reliability and safety of underground mining operations.

Future research can further optimize the BMS, explore advanced battery technologies, and investigate integration with renewable energy sources to create a more sustainable and reliable power supply system for underground local ventilators.

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